Künkel Wagner SLS Swisspour AG
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engineeringtreatment process
Features
NIWA CHUZO foundry / Japan

Molding line:

Tokyu AMF – 4 cycled
flask size 550 x 450 x 200/200 (21½” x 17½” x 8”/8”)
cycle 19 s / 190 flasks/h
weight on flask with
flask height variations up to 100 mm
pouring weight 10–35 kg (22–77 lbs)
material grey and nodular iron
production jobbing foundry

PUMA Pouring robot:

type PUMA 15
ladle capacity 600 kg (1320 lbs)
iron supply transferring at the PUMA
weighing system with
synchronous pouring with
ref
MIE KATAN foundry / Japan

Molding line:

Sinto APS cycled
flask size 660 x 540 x 230/230 (26” x 21” x 9/9”)
cycle 25 s / 144 flask/h
weight on flask with
flask height variations up to 100 mm
pouring weight 15– 60 kg (33–132 lbs)
material grey and nodular iron
production jobbing foundry - automotive parts

PUMA Pouring robot:

type PUMA 15
ladle capacity 800 kg (1760 lbs)
iron supply transferring at the PUMA
weighing system with
ref
TAIYO SANGYO / Japan

Molding line:

Sinto cycled
flask size 1300 x 1000 x 250/250 (51” x 39” x 10”/10”)
cycle 60 s / 60 flask/h
weight on flask without
flask height variations up to 100 mm
pouring weight 20–100 kg (44–220 lbs) (some time 2 pouring cup per flask
material grey and nodular iron
production jobbing foundry

PUMA Pouring robot:

type PUMA 15
ladle capacity 1000 kg ( 2200 lbs)
iron supply transferring at the PUMA
weighing system with
Sensor Scan with
KW–SLS inoculation equipment with
   
ref
ASAHI-TEC / Japan

Molding line:

Sinto continuous driven
flask size 1000 x 1300 x 350/300 (39” x 51” x 12”/12”)
cycle 20 s / 180 flask/h
weight on flask without
flask height variations up to 100 mm
pouring weight 75–450 kg ( 165–990 lbs)
material 100 % nodular iron
production jobbing foundry

PUMA Pouring robot:

type 2 x PUMA 25
ladle capacity 2000 kg (4400 lbs)
iron supply by stationary ladle quick changer
synchronous pouring with
weighing system with
Sensor Scan with
KW–SLS inoculation equipment with
ref
LINGOTES ESPECIALES S.A. / Valladolid, Spain

Molding line:

Disa Forma

cycled
flask size
cycle 25 s / 144 molds/h
weight on flask with,clamp over the mold
mold height variations up to 370 mm (14 ½”)
pouring weight 40–120 kg (88–264 lbs)
material grey and nodular iron
production jobbing foundry– automotive parts

PUMA Pouring robot:

type PUMA 15
ladle capacity 1200 kg (2640 lbs)
iron supply by stationary ladle quick changer (grey iron) or transferring at the PUMA (nodular iron)
weighing system with
KW–SLS inoculation equipment with
ref
Magotteaux S.A. / Navarra Spain

Molding line IMF:

no-bake fast loop system cycled
mold size max. 850 x 850 x 270/270
min. 570 x 570 x 70/70
mold height variations up to 400 mm
cycle 72 molds/h
pouring weight 5–85 kg (11–187 lbs)
material steel
production jobbing foundry

PUMA Pouring robot:

type PUMA 25
ladle capacity 2500 kg (5500 lbs)
iron supply by refilling at the PUMA
weighing system with
synchronous pouring with
ref
RENAULT foundry / Le Mans - France

Molding line:

Osborn continuous driven
flask size 780 x 580 x 170/170 (31” x 23” x 7”/7”)
cycle 16 s / 220 flask/h
weight on flask with
flask height variations up to 100 mm
pouring weight 20–65 kg (44–143 lbs)
material grey and nodular iron
production automotive parts

PUMA Pouring robot:

type PUMA 15
ladle capacity 1200 kg (2640 lbs)
iron supply by stationary ladle quick changer, with cover handling module
synchronous pouring with
weighing system with
Sensor Scan with
KW–SLS inoculation equipment with (4 pieces)
ref
PEUGEOT foundry / Dompierre sur Bresbre - France

Molding line:

HWS continuous driven
flask size 805 x 705 x 220/220 (31 1/2” x 28” x 9”/9”)
cycle 13,8 s / 260 flask/h
weight on flask with
pouring weight 40–70 kg (88–154 lbs)
material grey and nodular iron
production automotive parts

PUMA Pouring robot:

type PUMA 15
ladle capacity 1500 kg (3300 lbs)
iron supply by stationary ladle quick changer, with cover handling module
weighing system with
synchronous pouring with
Sensor Scan with
ref
PZL – Rzeszòw S.A. / Poland

Molding line:

HTP cycled
flask size 700 x 800 x 200/350 (27½” x 31½” x 8”/14”)
cycle 35 s / 102 flask/h
weight on flask with
flask height variations up to 100 mm
pouring weight 30–130 kg (66–286 lbs)
material grey and nodular iron
production jobbing foundry

PUMA Pouring robot:

type PUMA 15
ladle capacity 1000 kg (2200 lbs)
iron supply transferring at the PUMA
weighing system with
KW–SLS inoculation equipment with
ref
VDP Fonderia / Italy

Molding line:

BMD cycled
flask size 800 x 700 x 300/300 (31½” x 27½” x 12”/12”)
cycle 30 s / 120 flask/h
weight on flask without
flask height variations up to 100 mm
pouring weight 30–120 kg (66–264 lbs)
material grey and nodular iron
production jobbing foundry

PUMA Pouring robot:

type PUMA 15
ladle capacity 1500 kg (3300 lbs)
iron supply stationary ladle quick changer, with cover handling module
weighing system with
synchronous pouring with
Sensor Scan with
KW–SLS inoculation equipment with
ref
Perucchini Fonderia Italy

Molding line:

Shell molding line cycled
flask size
cycle 60 s / 60 flask/h
weight on flask with
pouring weight 10–45 kg (22–100 lbs)
material grey and nodular iron
production jobbing foundry

PUMA Pouring robot:

type PUMA 15
ladle capacity 600 kg (1320 lbs)
iron supply transferring at the PUMA
weighing system with
synchronous pouring with
Sensor Scan with
ref
Grede Foundries Inc.–USA for Plant Proeza/Grede JV / Monterrey, Mexico

Molding line:

HWS cycled
flask size 810 x 1020 x 250/360 (32” x 40” x 10”/14”)
cycle 15 s / 240 flask/h
pouring weight 45–118 kg (100–260 lbs)
material grey and nodular iron
production jobbing foundry

PUMA Pouring robot:

type 2 x PUMA 25
ladle capacity 2500 kg (5500 lbs)
iron supply by stationary ladle quick changer, with cover handling module
weighing system with
synchronous pouring with
Sensor Scan with
KW–SLS inoculation equipment with
ref
ICC-Navastar Indianapolis, IN–USAn

Molding line:

Shell molding line cycled
flask size 8” x 16” x 29”
cycle 15 s / 240 flask/h
pouring weight 57 kg (125 lbs)
material grey iron
production automotive parts

PUMA Pouring robot:

type PUMA 15
ladle capacity 1140 kg (2500 lbs)
iron supply stationary ladle quick changer, with cover handling module
weighing system with
Sensor Scan with
ref
WESTCAST Hungary Autoipari Rt / Oroszlany–Hungary

Molding line:

HWS cycled cycled
flask size 915 x 765 x 250/250 (36” x 30” x 10”/10”)
cycle 16 s / 225 flask/h
pouring weight 40–90 kg (90–200 lbs)
material grey and nodular iron
production automotive parts

PUMA Pouring robot:

type PUMA 25
ladle capacity 1500 kg (3300 lbs)
iron supply stationary ladle quick changer, with cover handling modul
weighing system with
synchronous pouring with
weighing system with
Sensor Scan with
ref
FLENDER GUSS / Wittgensdorf–Germany

Molding line:

Künkel-Wagner cycled
flask size 780 x 700 x 300/300 (30” x 27” x 12”/12”)
cycle 30 s / 120 flask/h
pouring weight 40–120 kg (90–260 lbs)
material grey and nodular iron
production jobbing foundry

PUMA Pouring robot:

type PUMA 15
ladle capacity 1400 kg (3080 lbs)
iron supply stationary ladle quick changer, with cover handling module
synchronous pouring with
weighing system with
Sensor Scan with
KW–SLS inoculation equipment prepared for
 
CLAAS GUSS / Bad Saulgau–Germany

Molding line:

Künkel-Wagner cycled
flask size 760 x 440 x 150/150 (30” x 17” x 6”/6”))
cycle 20 s / 180 flask/h
pouring weight 14–60 kg (31–132 lbs)
material grey and nodular iron
production jobbing foundry

PUMA Pouring robot:

type PUMA 15
ladle capacity 700 kg (1540 lbs)
iron supply stationary ladle quick changer, with cover handling module
weighing system with
synchronous pouring with
Sensor Scan with
KW–SLS inoculation equipment with
 
Giesserei vonRoll Casting, Emmenbrücke AG / Emmenbrücke–Switzerland

Molding line:

HWS cycled
flask size 1000 x 950 x 280/280 (39” x 37” x 11”/11”)
cycle 36 s / 100 flask/h
pouring weight 40–200 kg (90–440 lbs)
material grey and nodular iron
production jobbing foundry

PUMA Pouring robot:

type PUMA 15
ladle capacity 1200 kg (2600 lbs)
iron supply stationary ladle quick changer, with cover handling module
weighing system with
synchronous pouring with
Sensor Scan with
KW–SLS inoculation equipment with
ref
Korea Cast iron Pipe Ind. Co., Ltd. / Pusan–Korea

Molding line:

GF cycled
flask size 900 x 700 x 300/300 (35” x 27” x 12”/12”)
cycle 40–80 kg (90–180 lbs)
pouring weight 40–200 kg (90–440 lbs)
material grey and nodular iron
production automotive parts

PUMA Pouring robot:

type PUMA 15
ladle capacity 1000 kg (2200 lbs)
iron supply transferring at the PUMA
weighing system with
synchronous pouring with
Sensor Scan with
KW–SLS inoculation equipment with
 
KIA Motors Corporation / Korea

Molding line:

Sinto APK-5 cycled
flask size 900 x 700 x 350/300 (35” x 27” x 14”/12”)
cycle 33 s / 109 flask/h
pouring weight 80–100 kg (180–220 lbs)
material grey
production automotive parts

PUMA Pouring robot:

type PUMA 15
ladle capacity 1500 kg (3300 lbs)
iron supply travelling with the PUMA under holding furnace
weighing system with
synchronous pouring with
Sensor Scan with
KW–SLS inoculation equipment with
ref
HYUNDAI Motors Corporation / Korea

Molding line:

Künkel-Wagner cycled
flask size 1400 x 1100 x 450/450 (55” x 43” x 17”/17”)
cycle 60 s / 60 flask/h
pouring weight 150–380 kg (330–836 lbs)
material grey and CGI - production
production automotive parts (blocks and heads)

PUMA Pouring robot:

type PUMA 25
ladle capacity 2700 kg (5940 lbs)
iron supply iron supply by stationary ladle quick changer, with cover handling module
weighing system with
synchronous pouring with
Sensor Scan with
KW–SLS inoculation equipment with
ref
Weichai Power Co., Ltd / Shandong, P.R. of China

Molding line:

Künkel Wagner cycled
flask size 1000 x 800 x 260/260 (39” x 31” x 10”/10”)
cycle 30 s / 120 flask/h
pouring weight 50–200 kg (110–440 lbs)
material grey
production automotive parts (blocks and heads)

PUMA Pouring robot:

type PUMA 15
ladle capacity 1600 kg (3530 lbs)
iron supply stationary ladle quick changer, with cover handling module
weighing system with
synchronous pouring with
Sensor Scan with
KW–SLS inoculation equipment with
 
Weichai Power Co., Ltd / Shandong, P.R. of China

Molding line:

Künkel Wagner cycled
flask size 1450 x 1100 x 400/400 (57” x 43” x 16”/16”)
cycle 51,4 s / 70 flask/h
pouring weight 300–400 kg (660–880 lbs)
material grey and nodular iron
production automotive parts (blocks and heads)

PUMA Pouring robot:

type PUMA 25
ladle capacity 2700 kg (5940 lbs
iron supply stationary ladle quick changer, with cover handling module
weighing system with
synchronous pouring with
Sensor Scan with
KW–SLS inoculation equipment with
 
FAGOR EDERLAN Brasileira Ltda. Extrema / Brasil

Molding line:

BMD cycled
flask size 1000 x 800 x 300/300 (39” x 31” x 12”/12”)
cycle 50 s / 72 flask/h
pouring weight 70–200 kg (154–440 lbs)
material nodular iron
production automotive parts

PUMA Pouring robot:

type PUMA 15
ladle capacity 1000 kg (2200 lbs)
iron supply transferring at the PUMA
weighing system with
Sensor Scan with
KW–SLS inoculation equipment with
ref
EKU A.S Kartal / Istanbul - Turkey

Molding line:

Savelli cycled
flask size 1400 x 800 x 350/200 (55” x 31” x 13”/8”)
cycle 34 s / 105 flask/h
pouring weight 100–180 kg (220–396 lbs)
material grey
production jobbing foundry

PUMA Pouring robot:

type PUMA 15
ladle capacity 1500 kg (3300 lbs)
iron supply stationary ladle quick changer, with cover handling module
weighing system with
synchronous pouring without
Sensor Scan with
KW–SLS inoculation equipment with
 
Jianghuai Auto, JAC Hefei / China

Molding line:

Künkel Wagner cycled
flask size 1100 x 900 x 350/350
cycle 34 s / 105 flask/h
pouring weight 60– 200 kg (132–440 lbs)
material grey
production automotive parts (blocks)

PUMA Pouring robot:

type PUMA 15
ladle capacity 1700 kg (3740 lbs)
iron supply stationary ladle quick changer, with cover handling module
weighing system with
synchronous pouring without
Sensor Scan with
KW-SLS inoculation equipment with